Size 2 1/2, 4142 Annealed and Cold Drawn Alloy Steel

These are oil-hardening steels of relatively high hardenability. Their chromium content provides good hardness penetration, and the molybdenum imparts uniformity of hardness and high strength. These grades are especially suitable for forging because they have self-scaling characteristics. They respond readily to heat treatment and are comparatively easy to machine in the heat treated condition. They resist creep in temperatures up to 1000°F and maintain their properties even after long exposure at these relatively high working temperatures. With a combination of such highly desirable properties as good strength and wear resistance, excellent toughness coupled with good ductility, and the ability to resist stress at elevated temperatures, it is understandable why these are widely used and highly successful alloy steels.

This material is also available as leaded steel. The addition of lead improves machinability without sacrificing other desirable properties, with the exception that the use of this material is not recommended for applications over 400°F, since at elevated temperature ductility is low.

The following specifications are generally applicable for 4140/42 Heat Treated Rounds: ASTM A 193, Grade B7; ASTM A 434, Grades BC and BD.

Maximum Brinell 235

Stock Lengths 12' Approx.

Unit of Measure

Specifications

Estimated Weight per Foot	N/A 16.71 lb
Estimated Weight 12-Ft. Bar	N/A 200.5 lb

Analysis

N/A Carbon .40/.45
Manganese .75/1.00
Phosphorus .035 Max.
Sulphur .04 Max.
Si. .15/.35
Cr. .80/1.10
Mo. .15/.25
The analyses of the leaded grades are the same as above with the addition of .15/.35 Lead (Pb).

Applications

N/A Drill collars, kelly bars, bolts, subs, couplings, reamer bodies, rotary table shafting, oil well tool joints, axle shafts, valves, high-temperature bolts, sprockets, trailer axles, winch shafts, piston rods, rams, hydraulic machinery shafts, precision lead screws, chain links, spindles, stay bolts, tractor axles, tractor arms, zinc die-casting dies, etc.

Weldability

N/A Difficult to weld, but can be welded by any of the common welding processes providing section is preheated, and stress relieved after welding. The grade of welding rod to be used depends upon thickness of section, design, service requirements, etc. When welding leaded material, adequate ventilation should be provided to prevent accumulation of fumes.

Forging

N/A Heat to 2100°-2200°F

Normalizing

N/A Heat to 1600°-1700°F. Cool in air. Average Brinell Hardness, 285.

Annealing

N/A Heat to 1450°-1550°F. Cool slowly in furnace. Average Brinell Hardness, 187.

Hardening

N/A Hardening range is between 1525° and 1625°F. Quench in oil. A wide range of mechanical properties can be obtained by tempering between 400° and 1300°F.